US 7,611,827 B2
Photosensitive resin composition, ink jet head using photosensitive resin composition, and process for manufacturing ink jet head
Hiroe Ishikura, Kawasaki (Japan); Shoji Shiba, Kawasaki (Japan); and Akihiko Okano, Atsugi (Japan)
Assigned to Canon Kabushiki Kaisha, Toyko (Japan)
Appl. No. 10/577,255
PCT Filed Jun. 24, 2005, PCT No. PCT/JP2005/012160
§ 371(c)(1), (2), (4) Date Apr. 26, 2006,
PCT Pub. No. WO2006/001515, PCT Pub. Date Jan. 05, 2006.
Claims priority of application No. 2004-190484 (JP), filed on Jun. 28, 2004.
Prior Publication US 2007/0081048 A1, Apr. 12, 2007
Int. Cl. G03F 7/26 (2006.01)
U.S. Cl. 430—312  [430/270.1; 430/320] 10 Claims
OG exemplary drawing
 
1. A process for manufacturing an ink jet head comprising a discharge port for discharging an ink, an ink flow path communicated with said discharge port, and a substrate provided with an energy generating element for generating energy for discharging ink from the discharge port, characterized in that the process comprises:
providing a precursor comprising a first photosensitive resin layer laminated by a second photosensitive resin layer on said substrate, the second photosensitive resin layer including a composition comprising (a) a polyacrylate resin having structural unit represented by the following general formula (1), wherein the first photosensitive resin layer is positioned on the side of the substrate

OG Complex Work Unit Drawing
wherein, X represents a hydroxyl group or a methylolamino group; R1 and R2 independently represent a hydrogen atom, or an alkyl group having 1 to 3 carbon atoms; R3 represents an alkyl group having 1 to 3 carbon atoms, an alkoxyl group having 1 to 3 carbon atoms, or an aralkyl group having an aryl group or alkyl group with 1 to 2 carbon atoms; n represents a positive integer; and m represents 0 or a positive integer, and (b) a compound represented by the following general formula (2)

OG Complex Work Unit Drawing
wherein R1 to R6 independently represents a hydrogen atom, a methylol group, or an alkoxymethyl group to which an alkoxy group having 1 to 4 carbon atoms is bonded; provided that, at least two of R1 to R6 represent methylol groups, or alkoxymethyl groups to which an alkoxy group having 1 to 4 carbon atoms is bonded;
patterning, by a photolithographic process, said second photosensitive resin layer to form a second ink flow path pattern which has a shape of a portion of the ink flow path;
patterning said first photosensitive resin layer to form a first ink flow path pattern which has a shape of another portion of the ink flow path;
providing a coating resin layer for forming the wall of the ink flow path on said first ink flow path pattern and the second flow path pattern;
forming an ink discharge port in the coating resin layer; and
removing the first ink flow path pattern and the second ink flow path pattern to form the ink flow path.