US 7,601,182 B2
Production method of lithium batteries
Elena Shembel, Coral Springs, Fla. (US); Yevgen Kalynushkin, Pompano Beach, Fla. (US); Peter Novak, Fort Lauderdale, Fla. (US); Aleksander Markevich, Dnipropetrovsk (Ukraine); and Aleksander Balakin, Dnipropetrovsk (Ukraine)
Assigned to Enerize Corporation, Coral Springs, Fla. (US)
Filed on Jul. 23, 2004, as Appl. No. 10/898,398.
Claims priority of application No. 2003077004 (UA), filed on Jul. 25, 2003; and application No. 20031213443 (UA), filed on Dec. 31, 2003.
Prior Publication US 2005/0102824 A1, May 19, 2005
Int. Cl. H01M 6/04 (2006.01)
U.S. Cl. 29—623.1  [29/623.5; 429/188; 429/304; 429/305] 24 Claims
OG exemplary drawing
 
1. A production method of a lithium battery comprising:
applying an active cathode mass on a current collector, anode, separator and non-aqueous electrolyte, the cathode mass comprising electrochemical active material in the form of metal oxides or sulfides as a compact deposit and having a density of 2.6-4.9 g/cm3;
selecting a cathode active layer thickness within the range of 0.5 μm-3 mm;
adjusting temperature and duration of the temperature while applying a solid electrolyte;
performing controlled cooling of the solid electrolyte, wherein during a transition of the solid electrolyte from a gas phase to liquid phase, the solid electrolyte penetrates into pores formed on the active cathode mass and the solid electrolyte is uniformly distributed in an electrode volume; and
providing a thickness of the solid electrolyte layer of 2-10 μm.