US 7,571,679 B2
Energetic material initiation device having integrated low-energy exploding foil initiator header
Christopher J. Nance, Middletown, Calif. (US)
Assigned to Reynolds Systems, Inc., Middletown, Calif. (US)
Filed on Sep. 29, 2006, as Appl. No. 11/541,998.
Prior Publication US 2008/0134921 A1, Jun. 12, 2008
Int. Cl. F42B 3/12 (2006.01); F42C 11/00 (2006.01)
U.S. Cl. 102—202.9  [102/202.7; 102/202.5; 102/202.14] 20 Claims
OG exemplary drawing
 
1. A method for forming an initiator comprising:
providing a header body;
inserting a plurality of terminals through the header body;
securing an insulating spacer to the header body, the plurality of terminals extending through the insulating spacer;
coupling an initiator chip to the insulating spacer, the initiator chip including a plurality of electric interfaces;
providing a lead frame having a plurality of contacts;
orienting the lead frame to at least one of the header body, the terminals and the initiator chip;
fixedly and electrically coupling the contacts to the terminals and the electric interfaces; and
shearing the contacts from a remainder of the lead frame after the contacts have been fixedly and electrically coupled to the terminals and the electric interfaces.